VP-05 PaverPaver
MADE: Uniter Engineering Products
OVERVIEW:
Paver machines with electronic sensor for grade and slope control giving accurate level of laid surface and quality output.
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Material Laying Capacity: 300 TPH
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Engine Power: 125 hp
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Screed size: 2.5m to 5.5m
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Wheels on rear axle: Two on each side
FEATURES:
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PRIME MOVER
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VP-05 is powered by Kirloskar make water-cooled electric start diesel engine, Model 6R 1080 TA1, 125 hp @ 2300 rpm or equivalent.
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Engine has sufficient space on all the sides for air draft and cooling of engine.
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Engine is easily accessible for daily maintenance like checking engine oil, coolant water level, engine suction filter etc.
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Engine starter, alternator can be easily removed for periodic maintenance.
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Gauges like engine temperature, oil pressure and ampere meter are on sliding panel and are easily visible from operator’s seat.
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POWER DISTRIBUTION GEAR BOX
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It is coupled with the engine for coupling three pump sets.
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The gearbox is in oil bath; all the gears are of proper alloy steel material and hardened for greater life.
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Bearings used in gearbox are of reputed make for greater life.
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Gearbox is provided with oil level indicator, air breather, oil drain plug for better operation and maintenance.
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Special care has been taken for long trouble free life of Gearbox.
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HYDRAULICS
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All hydraulic pumps, motors and hose pipes are of reputed make.
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Utmost care has been taken in selection of joints so as to minimize chances of hydraulic oil leakage.
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All ‘0’ rings, grooves are of proper match so that it gives greater life of ‘0’ ring.
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SPEED REDUCTION GEARBOX
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Two speed reduction gearbox to achieve low speed for paving and high speed for traveling.
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All the gearbox are in oil bath and are of proper alloy steel material hardened to get greater life.
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Gearbox is provided with oil level indicator and oil drain plug for better operation and maintenance.
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THICKNESS / LEVEL CONTROL
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Auto and Manual mode compatible
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In Auto mode, Electronic Sensors controls the grade and slope of laid surface. It can be accurately controlled as per job requirements.
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Electronic Sensor of MOBA, Germany (imported) is used.
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MOBA, Germany is a major supplier of sensors for paver all over the world
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In manual mode, thickness can be controlled by switches provided on screed.
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BRAKES
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Brakes can be operated by pushing pedals provided near both the operator’s seat.
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The safety brakes are acting on the speed shaft, which are coupled to the drive wheels.
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FRONT WHEEL
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Four solid rubber tyre of size 550 mm x 175 mm are mounted on front bogie (two on left and two on right) with equalizer beam to ensure maximum floatation and equal weight distribution.
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Hydraulic steering is fitted for effortless operation.
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CONTROL PANEL
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Sliding type operator panel with travelling functions on left and right side.
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Operating functions on left and right side.
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Double operator seat
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Machine is controlled by means of simple switches on operator panel
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Hydraulic steering is fitted for effortless operation.
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REAR BOGIE
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Four Nos. pneumatic tyre sizes 10.00 x 20, two mounted on either side on equalizer beam to ensure maximum floatation and equal weight distribution.
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Double wheel on rear axle gives more traction force which reduces chances for tyre slippage specially working on wet mix and higher width.
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Wheels are with equalizer beam which reduces undulations of the lay surface.
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HOPPER
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CONVEYOR SYSTEM
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Two pallet conveyors with hardened steel chain provide the material to two sets of augers which spreads material on both sides.
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Hydraulic drive for conveyor and auger
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Each of the pallet conveyors can be controlled independently from the operator’s seat.
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WORM ASSEMBLY
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Worm spreads material in front of screed in total width of pavement.
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Hydraulic drive for conveyor and auger
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Properly sealed bearings are used for greater life as they are always covered with the laying material while paving.
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Special arrangement for greasing is provided as greasing is required daily for greater life of bearing.
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Worm is of Ni-Hard / Hi Chromium steel material, properly heat treated for greater service life.
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Proper covers for chain are provided for greater service life of chain.
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SCREED
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Basic screed width of 2.5 meter, hydraulically extendable up to 4.5 meter and further extendable up to 5.5 / 6.0 meter by bolt on extension.
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Main screed is pivoted at the center point of the machine to assure a constant flatness or work on uneven grounds.
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Lateral mobile plates are hydraulically operated, sliding on chromium plated telescopic cylindrical guides for wear resistance to archive paving width up to extendable limit.
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Screed plate is 360 mm width, 16 mm thick with provision for heating by 8 LPG burners two on each mobile plate and four nos. on main screed plate.
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Vibration is provided for complete width of screed with infinitely variable frequency from zero to 3000 rpm (50 Hz).
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Tamping is provided for complete width of screed with infinitely variable frequency from zero to 2000 rpm (33.3 Hz).
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SHUTTERS AND HYDRAULIC PIPING
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Shutters are provided on three side of machine which can easily be opened for easy inspection and maintenance of the machine.
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Special care has been taken to keep maintenance parts on left side of machine so that maintenance on road can be safe.
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Filters are kept on outer side of machine for maintenance.
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Maximum use of MS pipe is done as MS pipes occupy less space; they can be easily clamped and reduces chances of leakage.
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THRUST ROLLER
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